Home / Product Center / Battery Packs
Product Category

Battery Packs

Products in this Category

Battery Packs: selection guideBattery Packs from PLB are engineered for UPS, AGV, marine, medical, solar, starter and industrial equipment. This guide explains the specifications, applications and selection criteria so you can specify the right custom LiFePO4 battery pack for your pack or system.PLB manufactures custom LiFePO4 battery pack in-house, from 26650 cell production to BMS design and PACK assembly. Every batch is capacity-graded and traceable, and the range covers 12.8V–512V and 3Ah–300Ah custom configurations.Key specifications to compareVoltage and capacity: 12.8V–512V and 3Ah–300Ah custom configurations.Discharge and charge: from 3A continuous to 500A peak, depending on cells and BMS.Cycle life: 2,000–8,000 cycles depending on cell selection and DOD.Temperature: −40°C to +60°C options.Mechanical: custom enclosures, terminals and communication interfaces.Start with the load profile rather than the datasheet headline. Continuous current, peak current and duty cycle determine the cell or pack configuration, while the available space fixes the mechanical format. For Battery Packs, confirm the voltage window, the maximum continuous discharge and the expected depth of discharge before comparing cycle-life figures.Typical applicationsUPSAGVMarineMedicalSolarStarter and industrial equipmentThese applications share one requirement: predictable performance over many cycles. A pack that is oversized on capacity but undersized on current will heat up and lose life; a pack that is oversized on current but undersized on capacity will need frequent charging. PLB engineers size Battery Packs against both constraints.How to choose the right custom LiFePO4 battery packDefine the nominal voltage and usable capacity for the application.Confirm continuous and peak discharge current, including surge duration.Check the charge window and whether low-temperature charging is required.Select BMS protection, communication (RS485/CAN) and terminals.Validate the mechanical envelope, weight and IP rating.Send the load profile, operating temperature range and target pack format to PLB; the team will confirm the cell selection and prepare a quotation within one business day. For custom enclosures, terminals or communication protocols, include a drawing or interface specification.Quality, testing and compliancePLB operates under IATF 16949 and ISO 9001 quality systems, with in-house electrode, cell assembly, formation and PACK assembly. Cells and packs are designed to meet UL1642, UL2054, UL1973, IEC62133, UN38.3, RoHS and REACH requirements. See the UL standards, IEC standards and UN38.3 transport rules for the underlying requirements.Browse related pages: Battery Packs overview, the product range below, and contact PLB for a datasheet or quotation.Representative products6.4V 3.3Ah LiFePO4 Emergency Light Battery12.8V 9.9Ah LiFePO4 Motorcycle Starter Battery (12A-DS)24V 40Ah LiFePO4 Standard Battery ModuleFAQWhat is the difference between the models in Battery Packs? Models differ in capacity, continuous and pulse current, temperature range and cycle life. Compare the specification table and select by load profile rather than capacity alone.Can PLB customize voltage, capacity or enclosure? Yes. PLB designs custom LiFePO4 packs with matching BMS, enclosure, terminals and communication interfaces. Send your requirements for a proposal.How do I request a datasheet or quote? Use the contact form or the quote button on any product page. Engineers reply within one business day with a datasheet and quotation.

Battery Packs

Engineered LiFePO₄ cells and battery packs for this application — built in-house from cell to finished PACK.

6.4V 3.3Ah LiFePO4 Emergency Light Battery

6.4V 3.3Ah LiFePO4 Emergency Light Battery

6.4V 3.3Ah LiFePO₄ emergency light battery with 3A continuous discharge and IP42 protection.

Emergency Light6.4V3.3Ah Get a Quote
12.8V 9.9Ah LiFePO4 Motorcycle Starter Battery (12A-DS)

12.8V 9.9Ah LiFePO4 Motorcycle Starter Battery (12A-DS)

12.8V 9.9Ah LiFePO4 motorcycle starter battery with 118.8 CA cranking, 80C pulse capability and a drop-in lead-acid case.

MotorcycleStarter Battery12.8V Get a Quote
24V 40Ah LiFePO4 Standard Battery Module

24V 40Ah LiFePO4 Standard Battery Module

25.6V 40Ah LiFePO₄ standard battery module with 20A continuous discharge and IP42 protection.

Standard Module24V40Ah Get a Quote
12.8V 13.6Ah LiFePO4 Solar Battery Pack

12.8V 13.6Ah LiFePO4 Solar Battery Pack

12.8V 13.6Ah LiFePO₄ solar battery pack with 10A continuous discharge.

Solar12.8V13.6Ah Get a Quote
12.8V 39.6Ah LiFePO4 Medical Battery Pack

12.8V 39.6Ah LiFePO4 Medical Battery Pack

12.8V 39.6Ah LiFePO₄ medical battery pack with 25A continuous discharge and IP21 protection.

Medical12.8V39.6Ah Get a Quote
25.6V 60Ah LiFePO4 AGV Battery Pack

25.6V 60Ah LiFePO4 AGV Battery Pack

25.6V 60Ah LiFePO₄ agv battery pack with 60A continuous discharge and IP42 protection.

AGVAMR25.6V Get a Quote
25.6V 40Ah LiFePO4 AGV Battery Pack

25.6V 40Ah LiFePO4 AGV Battery Pack

25.6V 40Ah LiFePO₄ agv battery pack with 20A continuous discharge and IP42 protection.

AGVAMR25.6V Get a Quote
1U 25.6V 12Ah Rack-Mount LiFePO4 UPS Battery (PR1 Series)

1U 25.6V 12Ah Rack-Mount LiFePO4 UPS Battery (PR1 Series)

25.6V 12Ah LiFePO₄ rack-mount ups battery with 45A continuous discharge and IP21 protection.

UPS1U Rack25.6V Get a Quote
25.6V 9Ah LiFePO4 UPS Battery Pack (PT Series)

25.6V 9Ah LiFePO4 UPS Battery Pack (PT Series)

25.6V 9Ah LiFePO₄ ups battery pack with 45A continuous discharge and IP54 protection.

UPS25.6V9Ah Get a Quote
Cell-to-PACK Integration

Why Source Cells and PACKs from One Manufacturer

Most PACK assemblers buy cells from third parties — bringing consistency problems, batch variations and long lead times. PLB is different: we manufacture the 26650 cells, design the BMS hardware and firmware, and assemble the PACK in our dedicated plant.

Stable Cell Quality

Every cell comes off our own production line with full traceability, automated capacity sorting (batch deviation <3%) and 100% electrical testing.

Faster Customization

Cell selection and BMS development run in parallel — custom PACK prototypes delivered in as fast as 15 days.

Real Cost Advantage

No middleman markup on cells, no compatibility rework. Vertical integration delivers measurable savings at volume.

Single Point of Responsibility

One engineering team owns cell, BMS and PACK. One contact, one responsibility, one path to resolution.

Why a Cell Manufacturer

Why Partner Directly with a Cell Manufacturer

Automated 26650 LiFePO4 cell production line

We Make the Cells

300M+ cells shipped with zero explosions, fires or leaks. Chemistry R&D, manufacturing and testing — all fully under our control.

PLB BMS engineering and battery validation laboratory

We Design the BMS

25+ dedicated BMS engineers, full range from 2S to 160S. CAN bus, RS485, UART, SMBus, Bluetooth and daisy-chain topologies. Firmware tuned to your application.

PLB automated PACK assembly line

We Assemble the PACK

Dedicated PACK plant with Miyachi automated welding, Bosch fastening and 100% factory functional testing. 1,000+ custom PACK projects with lifetime traceability.

PLB IATF 16949, ISO 9001, ISO 14001 and ISO 45001 certificates

Globally Certified

IATF 16949, ISO 9001, UL 1642/1973, IEC 62619/62133, UN 38.3, CE, RoHS, REACH, BIS, KC, PSE. Exporting to 100+ countries.

By the Numbers

Custom Battery Solutions — From Concept to Production

Tell us your application. We handle the cell, the BMS, and the PACK — delivered as one validated solution.

1,000+

custom PACK projects delivered

6.4V to 512V

2S to 160S · Any topology

15-day

prototype · 30-day pilot run

12-hour

engineering response time

80+

countries shipped · Zero field failures

Start Your Custom Battery Project Today

Tell us your voltage, capacity and application — our engineers reply with a solution and quotation within 12 hours.

Request a Free Engineering ConsultationDownload Custom PACK Capability Brochure

NDA available upon request · Typical response within 12 hours

Get a Quote WhatsApp
Get a Quote Download Center WhatsApp Email Us Back to Top